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How to reduce the cost of using shot blasting machines

08 / Sep . 2023

How to reduce the cost of using shot blasting machines:

Adjusting the spraying speed: Reducing the spraying speed of the shot blasting media can reduce the impact force, thereby reducing media consumption. According to the surface requirements of the workpiece, reduce the spraying speed appropriately, but ensure that the cleaning effect still meets the requirements.

Optimizing transmission speed: Adjusting the transmission speed of the workpiece can affect the usage of shot blasting media. Increasing the transmission speed appropriately can reduce the shot blasting time on each workpiece, thereby reducing the consumption of shot blasting media.

Control cycle time: When conducting continuous cleaning operations, limiting the time of each cycle can effectively control the shot blasting amount. Reducing the cycle time appropriately can reduce the waste of unused shot blasting media.

Using a recycling system: Equipped with a shot blasting media recycling system, it can capture and recycle unused shot blasting media, thereby reducing media consumption. The recycling system can redirect used shot blasting media back into the cleaning cycle, reducing waste.

Control the dosage: Use advanced control systems to accurately control the dosage of shot blasting media. Adjust the amount of shot blasting media according to the size and cleaning requirements of the workpiece to avoid excessive use.

Regular inspection and maintenance: Regularly check the equipment status of the shot blasting machine to ensure the normal operation of the spraying system and conveying system. Damaged or blocked components may cause excessive consumption of shot blasting media.

Train operators: Train operators to teach them correct operating methods and techniques to minimize waste of shot blasting media. The skills and experience of operators are crucial for controlling shot blasting volume.