This system consists of modules such as a spray painting area, a paint mist treatment device, an air purification system, and an intelligent control center. The spray painting area adopts a fully enclosed structure, equipped with multiple sealing technologies to ensure that paint particles do not diffuse outwards during operation. The airflow is carefully designed to form a stable and uniform downward airflow, ensuring that paint mist flows quickly to the treatment device.
The core advantage of the equipment lies in the paint mist treatment stage. It employs dry paint mist capture technology, capturing oversprayed paint mist stage by stage through multiple layers of filtration materials. The first stage uses a washable metal filter to intercept larger particles; the second stage uses special fiber filter materials to efficiently capture fine paint mist. This tiered treatment method achieves a paint mist capture efficiency exceeding 98%.
The automatic recovery system demonstrates significant economic benefits. Compared to traditional water curtain spray booths, this system requires no chemical additives and produces no wastewater, significantly reducing operating costs. The filter material undergoes special treatment and can be reused more than five times that of traditional materials. Real-world testing data shows that the recycling rate of overspray paint is increased by approximately 50%.
In practical applications, this equipment exhibits broad adaptability. Automobile manufacturers use it for complete vehicle painting, ensuring paint quality while achieving environmentally friendly production; construction machinery manufacturers use it to process large structural components, solving the environmental pollution problems previously encountered in painting processes; furniture manufacturers use this equipment to improve both the working environment for employees and the quality of paint application.
The intelligent control system is another major highlight of the equipment. Operators can set and adjust various parameters via a touchscreen, and the system automatically records operating data and generates production reports. When the filter reaches saturation, the system automatically prompts for replacement, ensuring it is always in optimal working condition. The safety protection system includes multi-point monitoring and automatic alarm functions, comprehensively ensuring operational safety.
The environmental performance of this equipment is commendable. The concentration of particulate matter in the emitted gas is below 15 milligrams per cubic meter, and the removal rate of volatile organic compounds exceeds 90%, fully complying with the latest national environmental standards. The equipment operates at a noise level below 70 decibels, creating a comfortable working environment for operators.
Regarding maintenance, the equipment adopts a modular design, allowing for quick disassembly and replacement of major components. Routine maintenance only requires periodic cleaning of the filter and checking the fan's operating status, significantly reducing maintenance costs. The main structure of the equipment is constructed with corrosion-resistant materials, ensuring a service life of over ten years.
Qingdao Puhua Heavy Industry provides comprehensive technical services for each set of equipment. From site planning and equipment installation to personnel training, a professional team provides full support. Regular follow-up visits ensure timely understanding of equipment operation and rapid response to customer needs.
With increasingly stringent environmental requirements and the upgrading and transformation of the manufacturing industry, automatic recycling spray booths, with their superior performance, are becoming the preferred equipment for coating operations. They not only help companies achieve environmental compliance but also create significant economic benefits through resource recycling.
Qingdao Puhua Heavy Industry will continue to dedicate itself to technological innovation, constantly improve product performance, provide more enterprises with high-quality coating environment solutions, and help the industry achieve green and sustainable development.
