Mesh belt cleaning: clean the residual projectiles in the mesh belt gap after each shift to prevent the conveyor chain from getting stuck (focus on cleaning the accumulated materials at the steering roller)
Shot blasting room inspection: open the inspection door to clean the rebound area of the guard plate to prevent large particles from wearing the blades of the blasting head
Mesh belt tension: daily manual pressure detection of sagging, if it exceeds 15 mm, the follower roller bolt needs to be adjusted
Projectile purity: stop the machine for cleaning when the iron slag thickness of the magnetic separator exceeds 2 mm, and replace it immediately if the single hole of the screen is damaged and the diameter exceeds 3 mm
Special penetrating oil (ISO VG32) is dripped into the mesh belt chain every day, and high-temperature lithium-based grease is added to the bearing seat every week
Period Maintenance focus Operation specification
Weekly 1. Shot blasting machine dynamic balance detection Vibration value exceeds 4mm/s Stop calibration
2. Pulse cleaning of dust filter cartridge Back-blowing air pressure 0.5 MPa
Monthly 1. Correction of belt deviation
2. Dust removal of inverter radiator
Quarterly 1. Comprehensive overhaul of shot circulation system
2. Electrical safety detection
Cause: The projectile angle is too straight or the shot flow rate is too high
Handling:
Adjust the angle of the directional sleeve
Reduce the motor frequency of the shot blaster to below 35 Hz
Cause: The rubber coating of the drive roller is worn or the tension is insufficient
Handling:
Replace the drive roller when the coating thickness is 5 mm
Adjust the tension cylinder pressure to 0.4 MPa
Special nylon balls (diameter 0.2-0.6 mm) are provided for ceramic/aluminum alloy parts to avoid surface damage
Mexico and Vietnam warehouses always have 8 types of vulnerable parts such as special mesh belts and ceramic guard plates (24-hour response for emergency shipment)
Optional vibration sensor module: real-time warning of mesh belt deviation, blasting head imbalance and other faults
