Crawler cleaning: After each shift, remove the residual projectiles and metal chips in the crawler gap (focus on cleaning the accumulation at the bottom of the active roller) to avoid jamming the transmission mechanism.
Separator inspection: Check whether the vibrating screen is blocked. If the screen holes are blocked by more than one-fifth, use a wire brush to dredge them. If more than three holes are damaged, replace them immediately.
Track tension: Press the middle of the track daily. If the droop exceeds 3 cm, adjust the tension bolt (standard droop is 1-2 cm).
Shot blaster inspection: Check the blade wear through the observation window. If the wear on one side exceeds 2 mm or cracks appear, replace them in groups.
ISO VG32 penetrating oil is dripped into the track drive chain every day, and high-temperature lithium-based grease (NLGI grade 2) is added to the roller bearing every week.
Period Maintenance focus Operation specification
Weekly 1. Pulse backflush of dust filter cartridge Compressed air 0.5 MPa, single backflush ≤ 10 seconds
2. Vibration detection of shot blaster Vibration value exceeds 4 mm per second and needs to be stopped for calibration
Monthly 1. Tighten the terminals of the electrical cabinet Torque wrench is reinforced according to the standard of 3.6 Nm
2. Track deviation correction Edge and baffle gap ≤ 3 mm
Quarterly 1. Overhaul of shot circulation system Repair welding of cyclone separator with wear exceeding 30%
2. Safety device test Emergency stop button response time ≤ 1 second
Cause: Uneven shot flow or abnormal track speed
Handling steps:
Calibrate the shot blaster flow valve opening (deviation ≤ one tenth)
Detect the inverter output frequency (standard 35-45 Hz)
Cause: Drive roller rubber layer wear or insufficient tension
Solution:
Rubber layer thickness < five millimeters Replace the drive roller
Tension cylinder pressure adjusted to zero point four MPa
Production line Online support
Provide a collaborative solution for multiple online assembly lines to match the customer's production rhythm (such as 15 pieces/minute)
Global spare parts network
Mexico and Vietnam warehouses always have 12 types of vulnerable parts such as special crawlers and shot blasting blades (urgent delivery within 48 hours)
Intelligent maintenance system
Optional operation monitoring module: real-time warning of abnormal projectile flow and bearing temperature rise failure
Core value of equipment
Life improvement: crawler chain plates adopt manganese steel carburizing process, and the wear resistance is twice that of ordinary materials
Energy-saving advantage: energy consumption is 30% lower than that of equipment of the same level (actual power consumption per ton of workpiece is ≤ 8 degrees)
